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Paper Animatronics for Kids

Classroom user study · IEEE FIE 2024 · SIGGRAPH Labs 2025 · ARIA 2024

play-testing · workshops · Arduino · child-centered design · storytelling

students performing a paper animatronics puppet show
Grade 2 and Grade 6 students perform puppet shows built with the Paper Animatronics Kit.

The play experience

Kids design papercraft characters, plug in motorized boards, and perform improvised puppet shows where mouths move in sync with their voices. Older students mentor younger ones, co-writing scripts and bringing shared stories to life.

Design challenge

Animatronics combines creativity and STEM, but the barrier to entry is high — trained engineers, expensive parts, complex code. We wanted an affordable kit that lets K–6 students build talking paper robots and tell their own stories, with enough versatility for open-ended play.

The kit

Each kit includes a Linear Motor, a Rotational Motor, three control boards (Mic Board, Knob Board, LED Board), and a battery pack. Students attach servos to cardboard puppets with 3D-printed mounts — a flush mount for rotary motion (waving arms) and a zip-tie mount for linear motion (talking mouths).

paper animatronics control boards
Control boards: voice-actuated (Mic), manual (Knob), and LED.
Bendy puppet plugged into the kit
A talking character built with the Linear Motor mount.

Classroom user study

Over 13 sessions across eight weeks, we worked with a Grade 6 class and a Grade 2 class at a Toronto elementary school. Grade 6 students first explored the kit independently, then mentored their Grade 2 "special friends" to co-create characters and perform shows.

Grade 6 exploration

Students were given boards and motors with minimal instruction and tasked with figuring out how they worked. They built characters inspired by animals, pop culture, and each other — including a Whack-a-Mole game and a puppet with an animated tongue.

Grade 6 student Ryan's tongue puppet mechanism
Grade 6 student Ryan's tongue mechanism, highlighted during a class discussion.
collection of student-built puppets
Puppets built by Grade 2 students with their teachers.

Cross-grade mentorship

Grade 6 students guided Grade 2 partners through building and performing. Most pairs preferred the Knob Board for precise control in noisy classrooms, though younger students showed particular wonder at voice-actuated motion.

Grade 6 student mentoring a Grade 2 student
Grade 6 student Sasha creates a puppet with her special friend.

Storytelling & performance

Students wrote scripts collaboratively, designed backgrounds, and performed shows for their classmates. One pair wrote a fairy-and-troll story; another built a spaceship that evolved across sessions.

fairy and troll story panels
A fairy-and-troll story co-created by Grade 2 and Grade 6 students.
spaceship puppet progress across sessions
A spaceship puppet iterated across multiple workshop sessions.
students designing a puppet show background
Students design backgrounds for their performances.
students presenting their puppet show
Show-and-tell after a performance.

What we learned from play-testing

Wizard-of-Oz studies

Before the classroom deployment, we ran wizard-of-Oz studies to test puppet designs and module configurations with participants building and performing papercraft shows.

puppets from wizard-of-oz study
Puppets from our pre-study wizard-of-Oz sessions.

Technical stack

Outcomes

IEEE FIE 2024 paper · SIGGRAPH Labs 2025 workshop paper · ARIA 2024 demo · PhD thesis (Ch. 3)